Dodge Ram 1994-2001: How to Replace Front Door Hinge Pin

This article applies to the Dodge Ram (1994-2001).

You proceed to shut your door, but it doesn't quite close all the way. What could the issue be? A door that doesn't latch properly not only is annoying, but also quite unsafe as that door could easily open while driving. Your truck's door works through hinges just like any door found inside a home; it works through a hinge that attaches on the frame and on the door, and pivots on a center pin that allows it to swing either way. If the hinge or pin gets worn out or damaged at any point, it won't allow the door to swing and shut as it should. We've compiled a step-by-step guide on how to replace this pin yourself, although if you don't posses the tools or know-how, you could always visit the dealer or repair shop.

Step 1 – Remove door panel

In order to properly access and remove the door, you must first remove the door panel where the door handle, window crank and upholstery is mounted on. In order to remove the door panel, you'll need a Phillips screwdriver to undo the top screw by the side mirror and two screws located in the cubby on the armrest. Once those are out, you'll need to pop out the window crank cover and undo the bolt underneath it. Make sure to keep the window crank somewhere safe, as you'll need to put it back later on. Once the screws have been removed, use your flat head screwdriver to gently pry the panel off until you can get your fingers behind it, then yank quickly to pull it off. Make sure to use enough force to pop it out, but not too much that you break the panel.

Step 2 – Remove door

In order to access the hinges and pin, you must first remove the door off completely. Start by freeing it from any wires from the sound system, etc. Remove the rubber grommet that contains all the wiring — pop this plastic out by hand. Get the help of someone to hold the door while you use your 16mm socket and ratchet or traditional wrench to remove the bolt that attaches the hinge to the door. Then carefully set the door aside where it won't fall. The door is now free, and you have access to the hinges and pin.

Step 3 – Remove old pins

With access to the hinge and pin assembly now, you must find a way to remove the old pins. Pins were designed to withstand car crashes and not be removed, so you may have to use severe force to break one off via a big metal or wire cutter, a metal grinder, pneumatic tool, or even a shaft and hammer. Whichever one does the trick, the goal is to remove the pins. Some model doors may use a small spring located underneath the pin in between the hinge holes were the pin goes through. If that's the case, this spring should be replaced as well, and your replacement pin kit should include a new one. This is also a good time to inspect the condition of the actual hinges and check for rust, etc.

Step 4 – Install new pins

To install the pins, you basically have to tap them into place and make sure that they line up right within the hinges. From there on, it's a matter of bolting the door back on and working in reverse order from before. Follow these steps:

• Insert new pins
• Have someone hold the door in place
• Replace 16mm bolt
• Replace rubber grommet and speaker wiring
• Replace door panel screws

Related Discussion

• Ram Truck Front Door Pin DIY Project - Dodgeforum.com