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RE: Needed help with clunking noise while in 4WD

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RE: Needed help with clunking noise while in 4WD - 12/30/2006 12:21:21 PM   
CADster

 

Posts: 3
Joined: 12/30/2006
Status: offline
i just got a case for mine and i got it from TCE
http://www.transfercases.com/

mine was only 550.00  (i think they had/have a little special)
it was also not worth returning the core. its only 100.00 IIRC.



(in reply to Ethica19)
Post #: 31
RE: Needed help with clunking noise while in 4WD - 12/30/2006 12:27:28 PM   
Caspian

 

Posts: 21
Joined: 12/10/2006
Status: offline
My problem right now is that some asshole cracked the rear tail shaft on my t case and tried to JB Weld it back together.  Not only that, but they took the tag with the gear ratio on it as well...  Does anyone know the gear ratio for a 1996 5 speed V6 tranfer case? It was made in March of 06. If you could help me, I would be greatly thankful.  I cant even get parts for this thing until I have that gear ratio #.

(in reply to Ethica19)
Post #: 32
RE: Needed help with clunking noise while in 4WD - 12/30/2006 11:02:02 PM   
nineighthawk


Posts: 29
Joined: 12/11/2006
Status: offline
OK .. job is done .. It was not easy, but it was worth it.
Getting the case in and out is not easy. I made some modifications to the tortion box crossmember to make it go easier in the future.
The new chain does not slip and does not slap the case anymore.
I have some pics of the internals of the transfer case. I forgot my camera today, so I don't have any pics of the install or my mods to the crossmember. I will post some pics of my corssmember in the future.

Alright some pics.

First one is the old chain vs the new.. It was about 1/4" longer. Does not take much slack to cause some problems.

http://i17.photobucket.com/albums/b78/nineighthawk/camera271.jpg?t=1167537817

http://i17.photobucket.com/albums/b78/nineighthawk/camera273.jpg

http://i17.photobucket.com/albums/b78/nineighthawk/camera276.jpg

http://i17.photobucket.com/albums/b78/nineighthawk/camera275.jpg

http://i17.photobucket.com/albums/b78/nineighthawk/camera274.jpg

http://i17.photobucket.com/albums/b78/nineighthawk/camera272.jpg



The rest of the pics just show the guts of the case.











< Message edited by nineighthawk -- 12/30/2006 11:09:03 PM >

(in reply to Caspian)
Post #: 33
RE: Needed help with clunking noise while in 4WD - 12/30/2006 11:32:35 PM   
Caspian

 

Posts: 21
Joined: 12/10/2006
Status: offline
How much could you move the chain while it was still on the sprockets?  Mine moved about a quarter of an inch at least.  My interior case looks identical to what you posted, except for the fragged tail shaft.  From the looks of you pics, my chain is definately the problem.  The gears on the shaft are pretty clean and there are no pieces of metal floating around so I think that it will be fine.  Nice ballisong BTW and where did you find your chain for 70 bucks?  I have been everywhere and have found nothing under 96.


< Message edited by Caspian -- 12/31/2006 4:37:37 AM >

(in reply to nineighthawk)
Post #: 34
RE: Needed help with clunking noise while in 4WD - 12/31/2006 3:10:13 PM   
nineighthawk


Posts: 29
Joined: 12/11/2006
Status: offline
The old chain was pretty loose on the gears, it moved at least 1/4". I think the inside of the chain was worn along with the stretch. The new chain fit tighter on the gears.

I got my chain from a local shop called Valley Gear. They have a huge stock of parts.
If you want me to get you a chain let me know. I think it ended up being almost $80 after tax. So, after shipping you will be near $90. But, I can guarantee it will be the right part.


(in reply to Caspian)
Post #: 35
RE: Needed help with clunking noise while in 4WD - 1/2/2007 4:49:28 PM   
Ethica19

 

Posts: 67
Joined: 10/17/2006
Status: offline
Thanks CADster, I had ordered one this morning for about 685 plus core and mail chages.  Was able to get it from the same place as you for 595 ( Sale is over!) plus core and mail charge.  mechanic said my bearings were bad and so was the chain. They found some shavings in the fluid so I think it was best to let her go.  This new one is a rebuild w/a  year warranty.   Hopefully it'll restore my faith in my Dakota.    I'm also looking at putting in a new exhaust and Cat converter, they're worn as well.  I'm looking at Flowmaster 40 or Dynomax anyone out there got experience w/either?

_____________________________

99 Dodge Dakota Ext 3.9, 4WD
Rancho shocks, K&N filter, Holley throttle body
Ecilpse 600 watt Amp, Bazooka Subs, DB Digital Capacitor, Monster wire, Borla Exhaust System, Magnaflow catalytic converter, Royal Purple fluids

(in reply to nineighthawk)
Post #: 36
RE: Needed help with clunking noise while in 4WD - 1/2/2007 6:37:26 PM   
jonnymagnum


Posts: 4597
Joined: 9/4/2005
From: ontario, canada
Status: offline
jonnymagnum's photo gallery
since you have the 3.9 I would go with the flowmaser 40.

_____________________________

05 dodge ram daytona RCSB 4x4 hemi #5212
99 dakota 4x4 318 - sold
88 dakota 2wd 3.9
90 dakota 2wd 3.9 rcsb 5speed
93 jeep grand cherokee 4x4

www.dakotaramwire.c

(in reply to Ethica19)
Post #: 37
RE: Needed help with clunking noise while in 4WD - 1/3/2007 12:41:38 PM   
Ethica19

 

Posts: 67
Joined: 10/17/2006
Status: offline
now a question about the cat converter.  shops have quoted me 300 to replace it, but looking online it'll run me about 125, is it really 175 in labor??? I'm thinking I should just buy it and have it put in by the shop

_____________________________

99 Dodge Dakota Ext 3.9, 4WD
Rancho shocks, K&N filter, Holley throttle body
Ecilpse 600 watt Amp, Bazooka Subs, DB Digital Capacitor, Monster wire, Borla Exhaust System, Magnaflow catalytic converter, Royal Purple fluids

(in reply to jonnymagnum)
Post #: 38
RE: Needed help with clunking noise while in 4WD - 1/3/2007 1:46:02 PM   
Caspian

 

Posts: 21
Joined: 12/10/2006
Status: offline
Do not pay that for a cat converter.  There is very little work to be done for that install, are you sure that there is not some other work being done?  I would not pay a penny over two hundred installed, that is a very fair price.  Any more, and you had better be getting exhaust pipes too.

(in reply to Ethica19)
Post #: 39
RE: Needed help with clunking noise while in 4WD - 1/3/2007 4:37:45 PM   
jonnymagnum


Posts: 4597
Joined: 9/4/2005
From: ontario, canada
Status: offline
jonnymagnum's photo gallery
I got a magnaflow highflow cat for my 99 and it was only like $75.

I would buy one and take it to same guy that does it on the side or has his own buisness. the bigger shops try to rip people off.

_____________________________

05 dodge ram daytona RCSB 4x4 hemi #5212
99 dakota 4x4 318 - sold
88 dakota 2wd 3.9
90 dakota 2wd 3.9 rcsb 5speed
93 jeep grand cherokee 4x4

www.dakotaramwire.c

(in reply to Caspian)
Post #: 40
RE: Needed help with clunking noise while in 4WD - 1/3/2007 4:46:34 PM   
Ethica19

 

Posts: 67
Joined: 10/17/2006
Status: offline
my next question is, did you guys buy the cat back w/a few feet of pipe in font and back, or just the actual cat back.  The price for the cat back alone is about 65 w/ pipe about 125.  Just called another shop, they'll charge me 75 to put it in and another 125 for a flow master w/ a tip.  Right now i'm waiting for the new transfer case to come in, old girl's on life support.

_____________________________

99 Dodge Dakota Ext 3.9, 4WD
Rancho shocks, K&N filter, Holley throttle body
Ecilpse 600 watt Amp, Bazooka Subs, DB Digital Capacitor, Monster wire, Borla Exhaust System, Magnaflow catalytic converter, Royal Purple fluids

(in reply to jonnymagnum)
Post #: 41
RE: Needed help with clunking noise while in 4WD - 1/9/2007 12:39:59 PM   
Ethica19

 

Posts: 67
Joined: 10/17/2006
Status: offline
got the new transfer case in yesterday, the rebuild looks real good.  I'm replacing the front and rear u joints when i get the truck back  I also got all synthetic ATF for the TC, hope to make it last longer than the last.

_____________________________

99 Dodge Dakota Ext 3.9, 4WD
Rancho shocks, K&N filter, Holley throttle body
Ecilpse 600 watt Amp, Bazooka Subs, DB Digital Capacitor, Monster wire, Borla Exhaust System, Magnaflow catalytic converter, Royal Purple fluids

(in reply to Ethica19)
Post #: 42
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